Caliper is the critical input
Two papers with the same basis weight can have different thickness. Use the printer’s measured stock caliper or a verified paper specification for the actual job.
Estimate the physical book block from leaves and real paper caliper rather than guessing a spine from page count alone. Keep binding and cover-design allowances visible as separate inputs.
leaves = interior pages ÷ 2
modeled book-block thickness = leaves × paper caliper + binding/compression allowance
Coating, compression, adhesive, grain and binding process can change the finished spine.
Two papers with the same basis weight can have different thickness. Use the printer’s measured stock caliper or a verified paper specification for the actual job.
Perfect binding, case binding and other processes can add adhesive or compress the book block differently. The allowance field lets the provider’s empirical correction remain explicit.
Hinge, wrap, bleed and board turn-ins are separate design dimensions. The optional hinge allowance is reported independently so it is not confused with the physical book-block thickness.