WASTE & YIELD LEDGER

Turn a finished run
into usable evidence.

Record what the run actually produced instead of leaving waste hidden inside a final unit cost. The ledger separates accepted output, rework, spoilage and overrun so QA and costing can use a clearer operational record.

✓ Local state✓ Explicit status✓ Exportable evidence
01 · ACTUAL OUTPUT

Record planned versus good production

02 · YIELD SIGNAL

Yield, spoilage and material loss

First-pass yieldaccepted / produced
Spoilagenot accepted
Overrunproduced − planned
Waste material costentered unit cost basis
MODEL

Record the actual run.

The ledger distinguishes accepted output, rework and production overrun.

Yield discipline

Waste is easier to improve when the denominator is explicit.

First-pass yield is not delivery yield

Accepted good pieces divided by produced pieces shows the share that passed without counting rework as good. A reworked piece may later become acceptable, but the extra effort remains visible.

Overrun is not always spoilage

Producing more than planned may be intentional as a finishing allowance. The ledger reports overrun separately so the user can distinguish policy from rejects.

Cost basis is narrow by design

Waste material cost uses the entered per-produced-piece material basis. Labor, machine, finishing and opportunity cost belong in Job Costing rather than being silently invented here.