OPERATIONS · CAPACITY

Turn machine speed into
a deadline you can defend.

Rated speed is not scheduled capacity. Add setup, changeovers, utilization, shifts and an optional due window to see productive hours, calendar days and the throughput required to make the plan work.

✓ Setup separated✓ Utilization explicit✓ Deadline stress test
01 · RUN MODEL

Production window

Enter the total good pieces required and the effective pieces per machine cycle. If one sheet carries four sellable pieces, set pieces per cycle to four rather than inflating the machine speed.

effective good pieces/hour = rated cycles/hour × pieces/cycle × utilization · total scheduled time = setup/changeover time + required good pieces ÷ effective throughput

02 · CAPACITY RESULT

Throughput & deadline

Effective throughputgood pieces/hour
Run timeproductive runtime
Scheduled hoursincl. setup/changeovers
Calendar daysat entered shifts

Window capacitypieces in available days
Required utilizationto meet entered window
Schedule bufferhours remaining / short
Capacity discipline

A rated machine speed is only one layer of the schedule.

Utilization belongs in the model

Rated cycles per hour usually describe a running condition, not every minute of a shift. Make-ready, checks, pauses, feeder issues and routine interruptions lower the share of clock time that produces accepted work. Modeling utilization separately keeps the rated speed useful without pretending it is continuously achieved.

Setup is a fixed time burden

A ten-minute setup matters little on a very long run and a lot on a short run. That is why the planner adds setup and changeovers after calculating productive runtime rather than reducing speed by one arbitrary percentage for every job.

Downstream work can still bottleneck

This page models one production stage. Cutting, lamination, folding, binding, packing or curing may have lower capacity than printing. Compare the result with finishing capacity before treating the schedule as a production promise.